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Hydraulic cylinder production

Production of hydraulic cylinders

Hydraulic cylinders for industrial machines, presses and lifts, available in various diameters, strokes and configurations for different industrial sectors.

Manufacture a cylinder

Produce cylinder
Hydraulic cylinder production

Manufacture a cylinder

Hydraulic cylinder reconditioning

Reconditioning of hydraulic cylinders

Comprehensive reconditioning of hydraulic cylinders, including technical condition assessment, component refurbishment, and restoration of correct operating parameters.

Recondition a cylinder

Produce cylinder
Hydraulic cylinder reconditioning

Recondition a cylinder

Reproduction of a hydraulic cylinder from a sample

Reproduction of cylinders from a pattern

Reverse engineering of cylinders – reproducing a cylinder based on a physical pattern, along with preparation of technical documentation for further production.

Reproduce a cylinder

Produce cylinder
Reproduction of a hydraulic cylinder from a sample

Reproduce a cylinder

Hydraulic cylinder configurator

Configure your hydraulic cylinder

Click to specify basic cylinder parameters in seconds and submit an inquiry for further, non-binding technical analysis.

Configure your cylinder

Produce cylinder
Reproduction of a hydraulic cylinder from a sample

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Manufacturer of hydraulic cylinders

design

production

refurbishment

Design of hydraulic cylinders is carried out by our design office, in direct contact between the client and our designers. We design hydraulic cylinders for industrial machines, presses, lifts and hydraulic systems, based on technical assumptions, documentation, or application requirements.

Production of hydraulic cylinders includes manufacturing both single units and serial production of cylinders for industrial applications. We produce single- and double-acting hydraulic cylinders, as standalone products or components of machines and hydraulic power installations.

Reconditioning of hydraulic cylinders follows the processes used by OEM manufacturers. We recondition piston rods, cylinder tubes and rod glands, manufacture and replace seals and mounting components, preparing the cylinder for further industrial operation.

Hydraulic cylinder configurator

Configure your hydraulic cylinder

The configurator allows quick specification of the basic parameters of the hydraulic cylinder and sending an inquiry for further, non-binding technical analysis. It serves as a starting point for designing a cylinder tailored to a specific application.

Hydraulic cylinder configurator

Remember! The configurator is only for collecting key parameters – each manufactured cylinder is individually designed by a designer.

Step 1:
Type of application

Select the area of cylinder application or the industry in which it will operate. If you do not see your application, select the closest option.

Cylinders for production machinery and equipment

Production machines and equipment

(production lines, process equipment)

hydraulic press and high force applications

Hydraulic presses and high force applications

(presses, clinchers, forming, pressing)

Cylinders for hydraulic lifts

Lifting devices and lifting systems

(lifts, platforms, elevators, manipulators)

Cylinders for mobile machinery

Mobile machines and devices

(work machines, vehicles, special builds)

Cylinders for production machinery and equipment

Hydraulic power systems / installations

(cylinder as an element of the hydraulic system)

You will specify the selected application in the following steps

Select from the available options to specify the basic cylinder operating type and mounting method.

A single-acting cylinder performs the working stroke under hydraulic pressure in one direction. The piston rod returns under external force, e.g., gravity, spring, or system load.

A double-acting cylinder performs the piston rod movement in both directions under hydraulic pressure. It provides full control of motion both during extension and retraction.

Cylinder with spherical bearing mounting

Mounting on

in the swivel bearing

Trunnion-mounted cylinder

Mounting on

pins

Flange-mounted cylinder

Mounting on

flange

Foot-mounted cylinder

Mounting on

feet

Selected double-acting hydraulic cylinder, mounted on trunnions

Enter the system max. pressure, then select diameters to preliminarily determine the cylinder capabilities.

bar
mm
mm
mm

Rod diameter should be smaller than piston diameter. Its selection affects strength, operational stability, and resistance to buckling.

Calculation results (indicative)

Force parameters

196.4 kN20.0T

Force on piston side

(pushing)

Force generated during rod extension when pressure acts on the full piston surface. This is the maximum working force of the cylinder, used for pushing or lifting loads.

154.8 kN15.8T

Force on the rod side

(tensile)

Occurs during rod retraction, when pressure acts on a smaller effective area. It is lower than the pushing force and determines the cylinder's capacity when pulling a load.

Working volumes of the cylinder

Piston chamber volume 3927 cm3

Rod chamber volume 3096 cm3

Change the default entered parameters to customize your cylinder

Select additional information regarding the working environment and cylinder mounting constraints.

Mounting constraints

mm

Working medium

This step is optional. You may select only the information relevant to you.

Check the entered parameters. Based on them, we will prepare a preliminary technical analysis and offer.

Operating parameters

operating pressure

Stroke

Piston diameter

Rod diameter

Operation

Mounting type

100 bar

1000 mm

200 mm

100 mm

single-acting

flange mounted

Results and conditions

pushing force

pulling force

Medium

Limitations

196.4 kN (20.0 T)

154.8 kN (15.8 T)

water-oil emulsion

Φ 500mm

The new hydraulic cylinder is intended to replace the existing component

The summary is indicative in nature and serves as a starting point for further technical analysis.

Based on the submitted configuration, we will prepare a preliminary offer with a technical analysis, and our sales and design department will contact you to discuss details.

The field "first and last name" must be filled in before submitting the inquiry.

The field "Company name" must be filled in before submitting the inquiry.

The field "Phone" must be filled in before submitting the inquiry.

Consent to data processing and contact regarding the inquiry must be selected before submitting the inquiry.

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Thank you. The inquiry has been sent.

After technical analysis of the configuration, we will contact you for further arrangements.

If you have additional information or drawings, send them by email in reply to the message you have just received at the email address provided in the form.

Do you have questions? Call +48 693 161 943

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Production of hydraulic cylinders

Design and production of hydraulic cylinders tailored to application requirements.

Design of hydraulic cylinders

We carry out hydraulic cylinder design in our design office, in direct contact between the client and the designer. We create solutions tailored to specific working conditions and technical assumptions, both for custom units and serial production.

The design process is focused on repeatability of technical parameters, the possibility of further production, and stable delivery scheduling. This approach enables safe implementation of hydraulic cylinders into machines and equipment operating in continuous production cycles, including projects intended for export markets.

Production of hydraulic cylinders without catalog constraints

Hydraulic cylinder production covers a wide range of cylinder bore diameters, piston rod diameters and strokes, individually selected to suit the loads, available installation space and application. We manufacture single- and double-acting cylinders in various designs and mounting configurations, both as individual units and in series.

Each cylinder is produced based on a technical design that ensures dimensional consistency, stability of operational parameters, and the possibility of repeatable production without imposing catalog construction limitations.

Operating pressures of hydraulic cylinders - from 100–350 bar to 700 bar

We manufacture hydraulic cylinders designed for operation in standard industrial applications (typically in the range of 100–350 bar), as well as high-pressure solutions individually designed for demanding applications.

As part of our production, we also manufacture hydraulic cylinders for operating pressures up to 700 bar, where the proper selection of materials, the design of load-bearing components, and fatigue durability control are critical. These types of cylinders are produced both as single special items and in repeatable production series.

Hydraulic cylinder with flange mounting

Production of hydraulic cylinders made of stainless steel

We also manufacture stainless steel hydraulic cylinders for environments with increased hygiene, corrosion resistance and process requirements. These solutions are used in the food and pharmaceutical industries and in applications requiring operation in sterile or high-humidity environments.

The design of stainless steel cylinders considers the selection of appropriate steel grades, surface finishing, and material solutions adapted to the technological process and operating conditions.

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Reconditioning of hydraulic cylinders

We recondition hydraulic cylinders based on the technological process used by OEM manufacturers.

Scope of hydraulic cylinder regeneration

Hydraulic cylinder regeneration includes, among others:

disassembly and technical condition assessment all components,

reconditioning or manufacture of a new piston rod
(grinding, re-chroming and grinding to nominal size — where technically
and economically justified),

honing the cylinder or replacing the tube with a new one,

inspection and reconditioning or remanufacture of the rod gland,

fabrication and replacement of all seals and elements guiding the piston rod,

replacement of bearings and mounting components,

leak and functional tests,

preparation of external surfaces (sandblasting, priming,
hardened external coating selected for operating conditions).

The regenerated cylinder leaves the facility as a fully functional component, ready for further use.

Refurbishing is an alternative to purchasing a new hydraulic cylinder, especially in the case of custom designs.

Reproduction of a hydraulic cylinder

Reverse engineering

We reproduce hydraulic cylinders based on an existing sample, including cases without technical documentation. The process includes geometric measurements, analysis of design solutions and the development of complete technical documentation.

Based on the reproduced documentation, we manufacture a new hydraulic cylinder, which can then be produced in any quantity based on the same design.

The scope of reproduction includes:

analysis of the supplied hydraulic cylinder or its components,

dimensional measurements and reconstruction of the geometry,

development of complete technical documentation,

possibility of manufacturing a new hydraulic cylinder in one place,

the option of subsequent series production.

Reproduction of the cylinder is used in the case of

older type machines or non-standard constructions,

lack of manufacturer’s production documentation,

necessity to ensure the availability of parts over a longer period,

modernization or reconstruction of existing devices.

rexroth pump

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